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CAT CLASS: HQ-11043

500-1,500 cfm Stationary Rotary Screw Air Compressor

The 500-1,500 cfm stationary rotary screw air compressor is an industrial-scale machine designed for full plant supply, feeding manufacturing floors, production equipment, and process air systems. These units are typically fixed-installed as part of a permanent compressed air network, often paired with air dryers, receiver tanks, and distribution piping. This size class sits between the 100-500 cfm Stationary Rotary Screw Air Compressor suited to smaller facilities and the 1,500+ cfm Stationary Rotary Screw Air Compressor required for heavy industrial or multi-building operations.

353
Modèles
9
Marques
Stationary Rotary Screw Air Compressor

Cat classes

Choisissez une classe de taille — la capacité et la portée varient selon la gamme.

Spécifications clés

SpécificationPlage typiqueSignification
Free air delivery511.9–1,391 cfmVolume of compressed air produced, sized to meet aggregate plant demand with headroom for intermittent peak loads.
Engine power100–350 hpElectric motor horsepower required to drive the compressor; larger motors deliver higher flow rates and support higher pressures.
Operating pressure100–175 psiMaximum working pressure; most industrial applications operate at 100–125 psi, with higher pressures available for specialized processes.
Installation typePermanent, fixed-baseDesigned for stationary installation on dedicated foundations or reinforced floors, often within mechanical rooms or outdoor enclosures.

Comment choisir

This size class is appropriate when total plant air demand, including all tools, machinery, and process equipment, falls in the 500–1,500 cfm range with adequate margin for future expansion. Facilities with continuous multi-shift production, automated assembly lines, or multiple CNC machining centers typically require this capacity. For smaller shops, light manufacturing, or modest automotive/fabrication operations consuming under 500 cfm, the 100-500 cfm Stationary Rotary Screw Air Compressor provides adequate flow without oversizing. Conversely, heavy industrial plants, large-scale food processing, or sites with demand exceeding 1,500 cfm should evaluate the 1,500+ cfm Stationary Rotary Screw Air Compressor to avoid running at maximum duty cycle and compromising system reliability.

Ce que cette taille peut gérer

  • Central compressed air supply for mid-size manufacturing plants with multiple production lines
  • Automotive assembly or metal fabrication shops running pneumatic tools, hoists, and robotic equipment
  • Food and beverage processing facilities requiring clean, dry air for packaging and conveying systems
  • Chemical or pharmaceutical plants with continuous process air demands for mixing, agitation, and material handling
  • Plastics injection molding operations supporting multiple presses and auxiliary equipment
  • Large woodworking facilities operating CNC routers, pneumatic clamps, and dust collection systems

Sécurité et opération

  • High-pressure vessels require ASME certification; periodic inspection and maintenance of pressure relief valves, safety shutoffs, and interlocks per local codes.
  • Electrical disconnects and lockout/tagout provisions must be accessible for service personnel; confined-space protocols apply in enclosed compressor rooms.
  • Adequate ventilation is necessary to dissipate motor and compression heat; outdoor enclosures must protect against weather while allowing airflow.
  • Proper installation of aftercoolers, dryers, and condensate drains prevents moisture accumulation and air quality issues in distribution piping.

Transport et logistique

  • Units arrive as factory-assembled skid-mounted packages or sectional components for field assembly; rigging and heavy equipment required for positioning.
  • Delivery typically requires flatbed truck or specialized machinery transport; indoor placement often involves forklifts, pallet jacks, or overhead cranes rated for multi-ton loads.
  • Permanent installations are bolted to reinforced concrete pads or structural floors; no routine relocation once commissioned.

Alimentation

  • Three-phase 460V or 480V electrical service is standard; some units offer dual-voltage configurations or require 575V in certain industrial settings.
  • Dedicated circuit breakers, motor starters, and disconnect switches sized to motor horsepower; installations above 200 hp may require utility coordination for demand load.
  • Most compressors integrate motor controllers with soft-start or variable frequency drive (VFD) options to reduce inrush current and improve energy efficiency.

Questions fréquentes

How is the required CFM capacity calculated for a facility?
Aggregate demand is determined by summing the air consumption of all tools, machines, and processes that may operate simultaneously, then adding 15–25% margin for leakage, wear, and future expansion. Peak intermittent loads and duty cycles are factored into the calculation.
What is the difference between lubricated and oil-free rotary screw models in this size range?
Lubricated screw compressors inject oil into the compression chamber for cooling and sealing, requiring oil/air separators and filtration; oil-free models use specialized coatings and timing gears to avoid oil contact, meeting strict air purity standards for food, pharmaceutical, and electronics applications at higher upfront cost.
Can multiple smaller compressors replace a single large unit in this capacity range?
Parallel installation of two or more smaller compressors offers redundancy, load-sharing, and staged capacity control, often improving energy efficiency and uptime. The trade-off includes higher equipment cost, more complex piping, and increased floor space requirements compared to a single large machine.

Comparer les modèles populaires

Chercher par spécification →

Normalisé aux mêmes unités. Un tiret signifie que la valeur n'a pas été publiée.

ModèleDébit d’air librePression maxPuissance moteur
Atlas Copco 900 750 cfm-250 hp
Sullair TS20-100L 575 acfm-100 hp
Sullair TS20-200HH 826 acfm-200 hp
Sullair TS32-200L 1,000 cfm--
Sullair TS32-350XH 1,440 acfm-350 hp
Doosan CPN4443352 600 cfm-173 hp

Équipements connexes

Parcourir par fabricant

Sources

Chaque spécification est vérifiée par rapport aux données publiées par le fabricant, avec la source liée pour référence.

500-1,500 cfm Stationary Rotary Screw Air Compressor

71 modèles · Page 2 sur 2 · Chaque spécification citée à la source

Sullair TS20-200L
Sullair
1,035 acfm
200 hp
Sullair TS20-250HH
Sullair
1,035 acfm
250 hp
Kaeser DSD 250
Kaeser · Rotary Screw Air Compressor
1,075 cfm
250 hp
Atlas Copco GR 110-200
Atlas Copco · Compresseur d'air à vis rotatif à deux étages
1,082 cfm
Sullair TS32-250HH
Sullair
1,100 acfm
250 hp
Quincy QGV-200
Quincy QGV-200
Quincy · Rotary Screw Air Compressor (Variable Speed)
1,122 cfm
200 hp
Gardner Denver Electra TS ETS-200 to ETS-300
Gardner Denver · Two-Stage Rotary Screw Air Compressor
1,159 cfm
250 hp
Doosan CPN4443355
Doosan
1,170 cfm
540 hp
16,755 lb (7,600 kg)
Atlas Copco GA 160-250 Xtreme
Atlas Copco · Compresseur à vis lubrifié
1,196 cfm
Sullair TS20-250L
Sullair
1,200 acfm
250 hp
Sullair TS32-250H
Sullair
1,240 acfm
250 hp
Sullair TS32-300XH
Sullair
1,240 acfm
300 hp
Kaeser ESD 250
Kaeser · Rotary Screw Air Compressor
1,278 cfm
250 hp
Sullair LS25S-300H
Sullair
1,330 acfm
300 hp
Sullair TS32-300HH
Sullair
1,330 acfm
300 hp
Sullair TS32-350ZH
Sullair
1,330 acfm
350 hp
Sullair TS32-250L
Sullair
1,335 acfm
250 hp
Kaeser FSG 350-2
Kaeser · Oil-Free Rotary Screw Air Compressor
1,391 cfm
300 hp
Sullair TS32-350HH
Sullair
1,400 cfm
350 hp
Sullair TS32-300H
Sullair
1,440 acfm
300 hp
Sullair TS32-350XH
Sullair
1,440 acfm
350 hp
Sullair LS25S-350H
Sullair
1,460 acfm
350 hp
Sullair LS25S-300L
Sullair
1,480 acfm
300 hp
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