CAT CLASS: HQ-10351

Up to 2 ton Beam Trolley

Up to 2 ton beam trolleys are manual push-style carriages that support chain hoists or lever hoists while traveling along the bottom flange of an I-beam. With load capacities from 500 to 1000 kg, this size class handles light positioning tasks in workshops, maintenance bays, and low-ceiling assembly areas. It represents the smallest rung on the beam trolley ladder, suited to loads that one or two workers can safely maneuver by hand.

Models

Brands

Cat classes

Pick a size class — capacity and reach differ across the range.

Key specifications

Specification	Typical range	What it means
Load capacity	1,102–2,205 lb (500–1,000 kg)	Maximum combined weight of hoist and suspended load the trolley supports while traveling.
Beam flange width compatibility	58–203 mm typical	Range of I-beam flange widths the adjustable or fixed wheel frame accommodates.
Wheel material	Steel or polyurethane	Steel wheels for durability; polyurethane for quieter operation and reduced flange wear.
Travel method	Manual push	Operator pushes the trolley by hand or pulls via the hoist's load chain; no motorized drive.

How to choose

Up to 2 ton beam trolleys are appropriate for workshops and light maintenance environments where suspended loads rarely exceed 1000 kg and horizontal positioning distances are short enough for manual pushing. This size works well with electric or lever chain hoists rated up to 1 ton, supporting tasks like engine component removal, mold handling, and small fabrication assembly. When load capacity requirements exceed 1000 kg—such as positioning heavy machinery, structural steel, or large castings—the 5+ ton Beam Trolley becomes necessary, often incorporating motorized travel to handle the increased weight and longer beam spans common in industrial facilities.

What this size handles

Moving a 750 kg electric motor along a ceiling-mounted I-beam for installation in a HVAC plant room
Positioning a lever hoist and 500 kg injection mold between storage and press in a low-bay molding shop
Traversing a 600 kg gearbox assembly along a monorail for repair in an automotive maintenance facility
Sliding a chain hoist and 400 kg valve body along a workshop beam during pipeline fabrication
Relocating a 900 kg press die between stations in a short-run stamping cell

Safety & operation

Verify beam flange condition and thickness before mounting; corrosion or thin flanges reduce safe load capacity
Confirm trolley wheel spacing matches the specific I-beam profile to prevent binding or derailment during travel
Inspect wheels and axles for wear or damage that could cause sudden release of the suspended load
Ensure the supporting beam is rated for the combined trolley, hoist, and load weight as a moving concentrated load

Transport & logistics

Individual trolleys weigh 5–15 kg and ship as parcel freight or small LTL items
Fits in the cargo area of a service van or pickup bed alongside hoisting equipment
Multiple units stack for consolidated shipping on a pallet when outfitting new facilities

Power & supply

Requires no external power; all movement is manual push or pull
Compatible with electric chain hoists that draw from overhead festoon or pendant-fed power
Often paired with manual lever hoists or hand chain hoists in areas without electrical infrastructure

Frequently asked

What beam sizes do up to 2 ton trolleys fit?

Most models accommodate standard I-beam flange widths from approximately 58 to 203 mm through adjustable wheel frames or interchangeable axle kits, covering common light structural beams.

Can this size trolley support a 2 ton chain hoist?

Load capacity refers to the suspended load plus hoist weight; a 1 ton hoist lifting 500 kg totals well within range, but a 2 ton hoist body alone may approach or exceed the trolley's rated capacity.

How much force is required to push a loaded trolley?

Push force depends on load weight, wheel bearing quality, and beam surface condition; a well-maintained trolley with 800 kg suspended typically requires 20–40 N of horizontal force to initiate movement on clean steel.