Skip to content
Catalog
← Stationary Rotary Screw Air Compressor
CAT CLASS: HQ-11042

1,500+ cfm Stationary Rotary Screw Air Compressor

The 1,500+ cfm stationary rotary screw air compressor represents the top rung of the stationary rotary screw ladder, designed for large-plant and process-scale compressed air systems. These units deliver 1,572 to 3,000 cfm with engine power ranging from 300 to 700 hp, typically deployed in engineered compressor rooms with VSD-controlled banks rather than single-point applications. Specification and installation are handled by mechanical engineers rather than equipment counter staff.

353
Models
9
Brands
Stationary Rotary Screw Air Compressor

Cat classes

Pick a size class — capacity and reach differ across the range.

Key specifications

SpecificationTypical rangeWhat it means
Free air delivery1,570–3,000 cfmVolumetric output sufficient for entire facility air systems or multiple large production lines
Engine power300–700 hpIndustrial electric motors requiring dedicated high-voltage feeds and switchgear
ConfigurationVSD-controlled banksVariable-speed drive coordination across multiple compressors for load optimization and redundancy
Installation typePermanent compressor roomFixed installation with dedicated electrical, cooling, piping, and control infrastructure

How to choose

This size class is appropriate for large manufacturing plants, process facilities, centralized campus air systems, and installations where total demand exceeds 1,500 cfm or where redundancy and variable-speed control justify multiple large compressors. Facilities with demand below 1,500 cfm or single-building applications typically specify the 500-1,500 cfm Stationary Rotary Screw Air Compressor instead, which offers simpler installation and lower capital cost. Because no larger rotary screw size class exists, operations requiring more than 3,000 cfm deploy multiple units in parallel or consider centrifugal compressor technology.

What this size handles

  • Automotive assembly plant compressed air system supplying pneumatic tools, paint booths, and automated conveyors
  • Chemical processing facility with continuous instrument air and process air demand across multiple production units
  • Large food processing plant requiring oil-free air for packaging lines, pneumatic conveying, and sanitation equipment
  • Multi-building manufacturing campus with central compressor room distributing air through underground piping
  • Industrial laundry and textile facility powering air-jet looms, pneumatic presses, and material handling systems
  • Power generation station supplying instrument air for control valves, pneumatic actuators, and maintenance equipment

Safety & operation

  • Compressor room design must include adequate ventilation for heat rejection and combustion air, with temperature monitoring and interlocks
  • High-voltage electrical lockout/tagout procedures and arc-flash protection required for maintenance and troubleshooting
  • Pressure relief devices, rupture discs, and automated shutdown systems protect against overpressure and thermal events
  • Noise levels in compressor rooms typically exceed 85 dBA, requiring hearing protection and acoustic treatment or isolation

Transport & logistics

  • Units are permanently installed; individual components (compressor package, receiver tank, dryer, controls) arrive on flatbed trucks
  • Rigging and millwright services required for positioning within mechanical rooms, often through roof openings or enlarged doorways
  • Installation includes concrete housekeeping pads, vibration isolation, and anchoring per manufacturer structural drawings

Power & supply

  • 480V three-phase electrical service is standard; larger units may require 4,160V or higher medium-voltage feeds
  • Dedicated electrical service with motor control centers, VSD panels, and backup power tie-ins per engineered specifications
  • Cooling water or air-cooled heat exchangers with outdoor condensers, integrated into facility HVAC or process cooling loops

Frequently asked

What distinguishes a 1,500+ cfm installation from smaller stationary compressors?
These installations are engineered systems rather than stand-alone units, incorporating VSD controls, redundant compressors, sequencing logic, central monitoring, and integration with facility management systems. Mechanical engineers design the air system, not equipment suppliers.
When does a facility deploy multiple smaller compressors instead of one large unit?
Multi-compressor configurations provide redundancy (allowing maintenance without shutdown), load-matching (staging units to follow demand curves), and efficiency (VSD coordination minimizing part-load losses). Single large units are rare above 1,500 cfm; banks of 300-700 hp compressors are the industry standard.
What drives the choice between rotary screw and centrifugal technology at this scale?
Rotary screw remains dominant below 3,000 cfm for turndown flexibility, modular redundancy, and simpler maintenance. Centrifugal compressors gain favor above 3,000 cfm for energy efficiency at constant high loads, though they require more sophisticated control and lack low-flow turndown capability.

Compare popular models

Find by spec →

Normalised to the same units. A dash means the figure was not published.

ModelFree air deliveryMax pressureEngine power
Sullair 1600 1,600 cfm-524 hp
Sullair TS32-300L 1,640 acfm-300 hp
Sullair TSR-32 1,600 cfm-333 hp
Sullair LS25S-350L 1,615 acfm-350 hp
Sullair TS32-300DD 1,575 acfm-300 hp
Sullair TS32-350H 1,733 acfm-350 hp

Related equipment

Browse by manufacturer

Sources

Every specification is verified against the manufacturer's published data, with the source linked for reference.

1,500+ cfm Stationary Rotary Screw Air Compressor

25 models · Every spec cited to source

Kaeser ESD 300
Kaeser · Rotary Screw Air Compressor
1,572 cfm
350 hp
Sullair TS32-300DD
Sullair
1,575 acfm
300 hp
Sullair TS32-400ZH
Sullair
1,575 acfm
400 hp
Kaeser FSD 350
Kaeser · Rotary Screw Air Compressor
1,596 cfm
350 hp
Sullair 1600
Sullair
1,600 cfm
524 hp
Sullair 1600H
Sullair
1,600 cfm
525 hp
Sullair TSR-32
Sullair
1,600 cfm
333 hp
Sullair LS25S-350L
Sullair
1,615 acfm
350 hp
Sullair TS32-300L
Sullair
1,640 acfm
300 hp
Sullair TS32-400XH
Sullair
1,640 acfm
400 hp
Gardner Denver Electra Saver SAV-350 to SAV-500
Gardner Denver · Rotary Screw Air Compressor
1,684 cfm
425 hp
Sullair TS32-350H
Sullair
1,733 acfm
350 hp
Sullair TS32-400HH
Sullair
1,733 acfm
400 hp
Quincy QGV-300
Quincy · Rotary Screw Air Compressor (Variable Speed)
1,822 cfm
300 hp
Sullair TS32-350L
Sullair
1,875 acfm
350 hp
Sullair TS32S-400H
Sullair
1,943 acfm
400 hp
Kaeser FSD 450
Kaeser · Rotary Screw Air Compressor
2,030 cfm
450 hp
Quincy QGV-400
Quincy QGV-400
Quincy · Rotary Screw Air Compressor (Variable Speed)
2,113 cfm
400 hp
Sullair TS32S-450H
Sullair
2,135 acfm
450 hp
Sullair TS32S-400L
Sullair
2,220 acfm
400 hp
Kaeser HSD 500
Kaeser · Rotary Screw Air Compressor (Dual Direct-Drive)
2,311 cfm
500 hp
Sullair TS32S-450L
Sullair
2,350 acfm
450 hp
Sullair TS32S-600H
Sullair
2,700 acfm
600 hp
Kaeser HSD 650
Kaeser · Rotary Screw Air Compressor (Dual Direct-Drive)
3,000 cfm
700 hp
Sullair TS32S-600L
Sullair
3,000 acfm
600 hp