4,000-6,000 lb Cushion Tire Forklift
The 4,000–6,000 lb cushion tire forklift is the workhorse of indoor material handling, designed to move full pallets across smooth concrete all day. This mid-capacity band bridges light-duty warehouse work and heavier manufacturing loads, with lift heights ranging from 4.7 to 42.1 ft across 45 models. Cushion tires keep the footprint compact and the turning radius tight for crowded aisles and loading docks.
Cat classes
Pick a size class — capacity and reach differ across the range.
Key specifications
| Specification | Typical range | What it means |
|---|---|---|
| Load capacity | 4,400–5,750 lb (2,000–2,608 kg) | Rated capacity at standard load center; full pallets of most dry goods and packaged materials |
| Lift height | 4.7–42.1 ft (1.4–12.8 m) | Maximum fork height; standard models lift 10–15 ft, triple-mast units reach high-bay racking |
| Tire type | Solid cushion | Smooth rubber mounted directly to the wheel; no air, no punctures, optimized for hard surfaces only |
| Turning radius | Compact | Cushion design eliminates pneumatic tire bulk, tightening aisle clearance vs. pneumatic models |
How to choose
This band is the right choice for facilities that handle standard full pallets (2,000–2,600 kg) on smooth concrete or sealed floors, from dock doors to rack bays. When loads consistently stay under 4,000 lb or the operation prioritizes maximum maneuverability in very tight aisles, the Up to 4,000 lb Cushion Tire Forklift offers a smaller footprint. For loads exceeding 5,750 lb, double-stacked pallets, or heavier manufacturing materials, the 6,000–8,000 lb Cushion Tire Forklift provides the necessary capacity without moving to a larger frame class.
What this size handles
- Moving full pallets of boxed goods from receiving dock to high-bay warehouse racking
- Loading and unloading delivery trucks at distribution center docks
- Staging palletized materials in manufacturing plants with polished concrete floors
- Transferring bagged product between production lines and storage areas
- Handling rolls of paper, textiles, or film in indoor facilities
- Shuttling packaged goods within food processing or beverage distribution warehouses
Safety & operation
- Operator certification required under OSHA 1910.178; separate training for each truck type and attachment combination
- Cushion tires offer no shock absorption; rough floors, expansion joints, and dock plates transmit vibration directly to operator and load
- Smooth tires provide minimal traction on wet, oily, or dusty surfaces; floor maintenance critical to safe operation
- Load capacity decreases as lift height increases and as load center moves forward; consult load chart on each machine
Transport & logistics
- Typically moved on flatbed or lowboy trailers; machine weight and dimensions require commercial towing equipment
- Most units load via drive-on ramps or dock-height loading; some larger triple-mast models may require crane assistance
- Standard 8.5 ft width lanes accommodate towing and trailering through urban routes to warehouse sites
Power & supply
- Electric models require 208–480V three-phase charging infrastructure; charge times range 6–8 hours with opportunity charging available
- Propane (LP) models consume one to two cylinders per eight-hour shift; tank exchange or on-site refilling required
- Diesel and gas engines available in some models; fuel storage and ventilation needed for indoor refueling areas
Frequently asked
What floor conditions do cushion tire forklifts require?
How does lift height affect capacity in this size class?
Can this size handle double-stacked pallets?
Compare popular models
Find by spec →Normalised to the same units. A dash means the figure was not published.
| Model | Load capacity | Lift height | Engine power |
|---|---|---|---|
| Crown FC 5700 | 5,249 lb (2,381 kg) | 26 ft (7.9 m) | - |
| Crown C | 5,750 lb (2,608 kg) | 24.5 ft (7.5 m) | - |
| Crown RM 6000 | 4,500 lb (2,041 kg) | 33.3 ft (10.1 m) | - |
| Crown RM 6000S | 4,500 lb (2,041 kg) | 42.1 ft (12.8 m) | - |
| EP Equipment CPD20FVL | 4,409 lb (2,000 kg) | 19.7 ft (6.0 m) | - |
| EP Equipment EFL25 PRO | 5,512 lb (2,500 kg) | 9.8 ft (3.0 m) | - |
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Sources
Every specification is verified against the manufacturer's published data, with the source linked for reference.
4,000-6,000 lb Cushion Tire Forklift
52 models · Page 2 of 2 · Every spec cited to source
